Hot Products
High-Speed China Stator Production Line for Suppliers | Fully Automated Motor Stator Factory
★
Features
- ⚙ Personnel Allocation: 1 person, CT: 18s/pcs, semi-finished stator. Equipment Process: automatic loading machine stator – paper insertion – winding – end plate pressing – winding.
- 🤖 Provides series-excited type stator with insulator fully automatic unmanned production solutions, saving a large amount of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.
- 🔍 The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
✦
Equipment Advantages
1
Compact and reasonable structure, small footprint, high production efficiency, low staffing, and stable quality.
2
Intelligent and unmanned production and processing. Supports intelligent storage system to achieve efficient operation.
3
Real-time grasp of on-site production conditions and equipment operation status, facilitating overall planning and formulation of production plans. Connects with upper MES system to reduce human factors and improve efficiency.
4
Improves production efficiency while ensuring product quality. Real-time monitoring of on-site conditions facilitates the overall planning and formulation of production plans.
5
When equipment malfunctions occur, issues can be identified promptly and fault handling can be consolidated into a knowledge base.
6
Supports small batch, multiple variety production with efficient and streamlined changeover processes.
7
When a product has a quality problem, full traceability back to the root cause of the issue is supported.
8
Fast CT and high production efficiency. Rapid response to changes on the production floor with real-time situational awareness.
📋
Key Specifications
| Applicable Product Model | Series-excited type stator with insulator |
| CT | 18S/PCS Fast |
| Equipment Numbers | 4 Sets |
| Personnel Allocation | 1 Person Unmanned |
| Floor Space | 8.4m × 2.5m |
| Utilization Rate | 85% |
| Qualification Rate | 99.7% High Quality |
🔗
Other Products
❓
Frequently Asked Questions
Q
What type of stator is this production line designed for?
This production line is specifically designed for series-excited type stators with insulators, supporting fully automatic unmanned production from loading through paper insertion, winding, end plate pressing, and final winding.
Q
How many operators are required to run this equipment?
Only 1 person is required for personnel allocation. The system is designed for intelligent, unmanned production, significantly reducing labor costs compared to traditional manufacturing setups.
Q
What is the cycle time (CT) and qualification rate of this line?
The cycle time is 18 seconds per piece (18S/PCS), with a qualification rate of up to 99.7%. The equipment utilization rate reaches 85%, ensuring high throughput and consistent product quality.
Q
Does the system support MES integration and data traceability?
Yes. The production line can connect with upper-level MES systems to reduce human factors, enable real-time monitoring of production conditions, and provide full traceability when quality issues arise, helping to identify the root cause of any problem.
Q
What is the floor space required for this production line?
The complete line requires a floor space of 8.4m × 2.5m, comprising 4 sets of equipment. The compact and rational structure minimizes the footprint while maintaining high production efficiency.
Q
Can the line handle small batches and multiple product varieties?
Yes. The system is designed to support small batch and multi-variety production. Changeover processes are streamlined to minimize downtime, and the intelligent recognition function ensures no tooling is missed during type changes, preventing defective products from entering the next process.
✉
Send Inquiry
💬
Have questions about our series-excited stator production line? Fill in the form below and our team will get back to you promptly with a detailed quote or technical consultation.