High-Speed China Stator Production Line for Table Saw Motors - Leading Suppliers and Factory Solutions
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Personnel Allocation: 1 person, CT: 18s/pcs, semi-finished stator. Equipment Process: automatic loading machine stator – paper insertion – winding – end plate pressing – winding.
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Provides series-excited type stator with insulator fully automatic unmanned production solutions, saving a lot of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.
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The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
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Compact and reasonable structure, small footprint, high production efficiency, low staffing, and stable quality.
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Intelligent and unmanned production and processing. Supports intelligent storage system to achieve efficient operation.
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Grasp on-site production situation and equipment operation status in real time, facilitating overall planning and formulation of production plans. Connects with the upper MES system to reduce the human factor and improve consistency.
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Improves production efficiency while ensuring product quality. Real-time monitoring of on-site production conditions and equipment operation status facilitates overall planning and formulation of production plans.
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When equipment malfunctions occur, they can be identified in a timely manner, and fault handling can be documented to form a knowledge base.
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Supports small batch, multiple variety production. Reduces inefficiency and complexity when changing product types.
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When a product has a quality problem, the root cause can be traced back effectively for corrective action.
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Fast CT and high production efficiency with rapid scene changes. Real-time visibility into production status is maintained throughout.
| Applicable Product Model | Series-excited type stator with insulator |
| CT | 18S/PCS |
| Equipment Numbers | 4 sets |
| Personnel Allocation | 1 person |
| Floor Space | 8.4m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q What type of stator is this production line designed for?This production line is specifically designed for series-excited type stators with insulators. It supports fully automatic unmanned production from loading through winding and end plate pressing.
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Q What is the cycle time (CT) and how many personnel are required to operate the line?The cycle time is 18 seconds per piece (18S/PCS). Only 1 person is required to oversee the entire production line, significantly reducing labor costs compared to traditional setups.
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Q What is the qualification rate and overall equipment utilization rate?The qualification rate reaches 99.7%, ensuring extremely high product consistency and quality. The overall equipment utilization rate is 85%, reflecting efficient and stable production performance.
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Q How does the line handle quality defect detection and traceability?The line features a highly intelligent recognition function that detects missing tooling and prevents defective products from passing to the next process. When quality issues arise, the system enables root cause traceability to identify and resolve problems efficiently.
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Q Can this production line integrate with an MES system?Yes. The production line supports connection with upper-level MES systems, enabling real-time monitoring of on-site production conditions and equipment status. This integration reduces human factors and supports smarter production planning and scheduling.
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Q What is the floor space requirement for this production line?The complete production line requires a floor space of 8.4m × 2.5m and consists of 4 sets of equipment. Its compact and reasonable structure is designed to minimize footprint while maximizing production efficiency.