High-Speed China Stator Production Line for Table Saw Motors - Reliable Suppliers & Factory Automation Solutions
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Personnel Allocation: 1 person, CT: 18s/pcs, semi-finished stator. Equipment Process: automatic loading machine stator – paper insertion – winding – end plate pressing – winding.
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Provides series-excited type stator with insulator fully automatic unmanned production solutions, saving a lot of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.
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The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
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Compact and reasonable structure, small footprint, high production efficiency, low staffing, and stable quality.
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Intelligent and unmanned production and processing. Supports intelligent storage system to achieve efficient operation.
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Grasp on-site production situation and equipment operation status in real time, facilitating overall planning and formulation of production plans. Connects with the upper MES system to reduce human factors and improve efficiency.
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Improves production efficiency while ensuring product quality. Real-time grasp of on-site production conditions facilitates the overall planning and formulation of production plans.
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When equipment malfunctions occur, issues can be identified promptly, and fault handling can be consolidated into a knowledge base.
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Supports small batch, multiple variety production — low efficiency and cumbersome changeovers are addressed effectively.
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When a product has a quality problem, the root cause can be traced back effectively.
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Fast CT and high production efficiency — rapid changes in the production scene can be easily monitored and managed.
| Applicable Product Model | Series-excited type stator with insulator |
| CT | 18S/PCS |
| Equipment Numbers | 4 sets |
| Personnel Allocation | 1 person |
| Floor Space | 8.4m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
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Q What type of stator is this production line designed for?This production line is specifically designed for series-excited type stators with insulators, supporting fully automatic unmanned production from loading through winding and end plate pressing.
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Q How many workers are required to operate this production line?Only 1 person is required to manage the entire production line, significantly reducing labor costs while maintaining high output efficiency with a CT of 18 seconds per piece.
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Q What is the qualification rate and overall utilization of the equipment?The production line achieves a qualification rate of 99.7% and an equipment utilization rate of 85%, ensuring both high quality output and efficient use of machine capacity.
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Q Can this line be integrated with an MES system?Yes. The production line supports connection with upper-level MES systems, enabling real-time monitoring of production status, reducing human factors, and facilitating data-driven production planning.
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Q How does the system handle quality defects and fault traceability?The intelligent recognition system prevents defective products from entering the next process. When quality issues arise, the system supports root cause traceability. Equipment faults are logged and accumulated into a knowledge base for continuous improvement.
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Q What is the footprint of this production line and how many equipment sets are included?The complete production line occupies a floor space of 8.4m × 2.5m and consists of 4 equipment sets, making it compact and suitable for facilities with limited floor space.