High-Speed China Stator Production Line for Table Saw Motors - Trusted Suppliers and Factory Solutions
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Personnel Allocation: 1 person, CT: 18s/pcs, semi-finished stator. Equipment Process: automatic loading machine stator – paper insertion – winding – end plate pressing – winding.
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Provides series-excited type stator with insulator fully automatic unmanned production solutions, saving a significant amount of labor. The combination of winding and wire handling has broken through the long-standing bottleneck in the implementation of industry automation.
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The highly intelligent recognition function ensures that no tooling is missed and prevents defective products from flowing into the next process.
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Compact and reasonable structure, small footprint, high production efficiency, low staffing, and stable quality.
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Intelligent and unmanned production and processing. Supports intelligent storage system to achieve efficient operation.
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Grasp on-site production situations and equipment operation status in real time, facilitating overall planning and formulation of production plans. Connects with the upper MES system to reduce human factors and improve efficiency.
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Improves production efficiency while ensuring product quality. Real-time monitoring of on-site production conditions and equipment operation status facilitates comprehensive planning of production schedules.
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When equipment malfunctions occur, they can be identified promptly, and fault handling can be documented to form a knowledge base.
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Supports small batch, multiple variety production — with streamlined and efficient changeover processes.
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When a product has a quality problem, the system enables traceability back to the root cause of the issue.
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Fast CT and high production efficiency. Rapid scene changes are easily monitored and managed in real time.
| Applicable Product Model | Series-excited type stator with insulator |
| CT | 18S/PCS |
| Equipment Numbers | 4 Sets |
| Personnel Allocation | 1 Person |
| Floor Space | 8.4m × 2.5m |
| Utilization Rate | 85% |
| Qualification Rate | 99.7% |
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Q What type of stator is this production line designed for?This production line is specifically designed for series-excited type stators with insulators, providing a fully automatic unmanned production solution from loading through winding and end plate pressing.
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Q How many operators are required to run this production line?Only 1 person is required to manage the entire production line, significantly reducing labor costs compared to traditional manual operations.
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Q What is the cycle time (CT) and qualification rate of this equipment?The cycle time is 18 seconds per piece (18S/PCS). The equipment achieves a qualification rate of 99.7%, ensuring consistently high product quality throughout the production process.
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Q Can this production line be integrated with an MES system?Yes. The equipment supports connection with upper-level MES systems, enabling real-time monitoring of production status, reducing human factors, and supporting intelligent storage systems for efficient overall operation.
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Q How does the system handle quality defects or equipment faults?The highly intelligent recognition function prevents defective products from flowing into the next process. When faults occur, the system enables prompt identification and documents fault-handling procedures to build a knowledge base for continuous improvement.
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Q What is the floor space requirement for this production line?The production line requires a floor space of 8.4m × 2.5m and consists of 4 equipment sets. Its compact and reasonable structure minimizes footprint while maximizing production efficiency at an 85% utilization rate.