High-Speed Vacuum Cleaner Motor Stator Production Line - Automated Solutions from China Suppliers and Factory
-
👤
Personnel Allocation: 1 person, CT: 12s/pcs, finished stator.
-
⚙️
Equipment Process: Paper insertion machine → End plate pressing machine → High-speed stator winding machine → Wire hanging machine → Terminal insertion machine → Testing and marking integrated machine → Loading and unloading machine (core loading, finished product collection and boxing).
The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests. During operation, it features low vibration, stable precision, and a low failure rate, maintaining continuous and uninterrupted operation for a long time to ensure efficient and stable output.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations. This significantly reduces downtime for product model changes and enhances flexible production capacity for multiple varieties and small batches.
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify key process parameters and product quality in real time. Once an abnormality is detected, it automatically issues a warning and triggers a correction mechanism to avoid defective products from the source, achieving precise control over the defect rate and ensuring the qualification rate of finished product quality.
| Applicable Product Model | Series-Excited Type Stator With Insulator |
| CT | 10S/PCS |
| Equipment Numbers | 7 Sets |
| Personnel Allocation | 1 Person |
| Floor Space | 16m × 2.5m |
| Utilization | 85% |
| Qualification Rate | 99.7% |
-
QWhat product does this production line manufacture?This automated line is designed to produce finished series-excited type stators with an insulator for motors.
-
QHow efficient is the production line?The line achieves a high production speed with a cycle time of 10 seconds per stator and requires only 1 operator, ensuring excellent efficiency with a utilization rate of 85%.
-
QWhat is the main advantage of this equipment?The key advantage is its high degree of automation. A fully integrated intelligent control system automates the entire process from loading to unloading, minimizing manual intervention and errors while significantly improving production efficiency.
-
QHow does the line ensure product quality?It incorporates a multi-node, high-precision online detection system for real-time monitoring and automatic correction throughout the process, ensuring a final product qualification rate of 99.7%.
-
QIs the production line flexible for different product models?Yes. Thanks to its highly modular design, the line allows for quick model changes by swapping functional modules, supporting flexible production for multiple varieties and small batches with minimal downtime.
-
QWhat is the floor space requirement for this production line?The entire production line comprising 7 sets of equipment requires a floor space of only 16m × 2.5m, making it highly space-efficient and suitable for high-density workshop layouts.











