High-Speed Window Motor Rotor Production Line from China Suppliers - Automated Factory Solution
- Personnel Allocation: 0 person, CT: 10s/pcs, finished rotor.
- Equipment process: Rotor loading → Commutator pressing → Winding → Spot welding → Secondary press-fitting and wire package shaping → Precision turning → Balancing → Circular runout testing → Performance testing and marking → Unloading. Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.
Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations.
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.
The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. Relying on the stable operation foundation of high-precision components, combined with the standardized operation process of the entire production line and the multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate of products on the entire production line.
| Applicable Product Model | Series-Excited Type Rotor |
| CT | 10S/PCS |
| Equipment Numbers | 8 sets |
| Personnel Allocation | 0 person |
| Floor Space | 19.5m × 4.4m |
| Utilization | 90% |
| Qualification Rate | 99.5% |
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Q1: What product does this line manufacture?This fully automated production line is designed to produce finished series-excited type rotors specifically for window lift motors in automobiles.
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Q2: How efficient is the production?The line achieves complete unmanned operation (0 personnel) with a high production speed of 10 seconds per rotor and an uptime utilization rate of 90%.
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Q3: What are the key process steps?The line integrates major processes including commutator pressing, winding, spot welding, precision turning, balancing, and comprehensive performance testing, ensuring a complete production cycle.
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Q4: What are the main advantages for production?The key advantages are its industry-leading high production efficiency, compact footprint (19.5m×4.4m), high stability for mass production, and high modularity for quick model changes.
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Q5: How does the line ensure product quality?Quality is assured through high-precision components, standardized operations, and a multi-node online detection system, resulting in a final product qualification rate of 99.5%.
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Q6: How does the modular design benefit production flexibility?The highly modular design allows individual functional modules to be quickly swapped or reconfigured without overhauling the entire machine, dramatically reducing changeover downtime and enabling rapid adaptation to multiple product varieties and small-batch production runs.