Push rod motor rotor production line
Features
Personnel Allocation: 0 person, CT: 10s/pcs, finished rotor.
Equipment process: loading and unloading machine - pressure commutator machine - high-speed double flying fork winding machine - single-head spot welding machine - online air cooling - double-station precision turning - weight removal and dynamic balancing - comprehensive testing - integrated machine for inserting magnetic rings, dispensing and pressing retaining rings - shaft tail polishing.
Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation.
Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.
Equipment Advantages
10s/pcs high production efficiency, CT 10s/pcs
The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.Intelligent production, MES system, real-time monitoring of production conditions
The level of intelligent production is outstanding. The entire production line is deeply equipped with a professional MES production execution system. Managers can keep track of the production line dynamics at any time through the terminal, quickly identify and respond to various problems in the production process, achieve intelligent production scheduling and efficient decision-making, and comprehensively enhance the refinement and controllability of production management.High stability to meet the requirements of large-scale production
The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.High degree of modularization and a fast model change speed
The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.low NG rate
The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. At the same time, by integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.
Key Specifications
Applicable product model |
Push Rod Rotor |
CT |
10S/ PCS |
Equipment Numbers |
9sets |
Personnel Allocation |
0person |
Floor Space |
20.2m×3m |
Utilization |
85% |
Qualification Rate |
99.7% |
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