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Vacuum cleaner motor stator production line
Series Motor Production Equipment

Vacuum cleaner motor stator production line

This series-excited motor stator production line has a high degree of automation and includes processes such as stator core loading - paper insertion machine - end plate pressing - stator winding - wire hanging - terminal insertion - testing and marking - material unloading, directly producing finished stators. The equipment operates at a high speed and has high stability.

    Features

    • Personnel Allocation: 1 person, CT: 12s/pcs, finished stator.

    • Equipment process: Paper insertion machine - end plate pressing machine - high-speed stator winding machine - wire hanging machine - terminal insertion machine - testing and marking integrated machine - loading and unloading machine (core loading, finished product collection and boxing).

    Equipment Advantages

    • High degree of automation
      The equipment is equipped with a full-process intelligent automatic control system. The core processes do not require human intervention and can achieve integrated automatic operation of loading, processing, inspection, unloading and other stations, significantly reducing human participation, effectively improving production efficiency, and lowering the errors and costs caused by manual operation.

    • Compact and reasonable structure, with a small floor area
      Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.

    • High stability to meet the requirements of large-scale production
      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

    • High degree of modularization and a fast model change speed
      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    • low NG rate
      The entire production line is equipped with a multi-node high-precision online detection system, which can monitor and accurately identify the key process parameters and product quality throughout the production process in real time. Once an abnormality is detected, it will automatically issue a warning and trigger a correction mechanism to avoid the generation of defective products from the source. At the same time, by integrating stable equipment operation performance with standardized operation procedures, errors in each production link can be effectively controlled, achieving precise control over the defect rate of the entire production line and ensuring the qualification rate of finished product quality.

    Key Specifications

    Applicable product model

    Series-Excited Type Stator With Insulator

    CT

    10S/PCS

    Equipment Numbers

    7sets

    Personnel Allocation

    1person

    Floor Space

    16m×2.5m

    Utilization

    85%

    Qualification Rate

    99.7%

    FAQs

    • Q1: What product does this line manufacture?

    • Q2: How efficient is the production line?

    • Q3: What is the equipment's main advantage?

    • Q4: How does it ensure product quality?

    • Q5: Is the production line flexible for different models?

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