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Window swing and seat motor rotor production line
Series Motor Production Equipment

Window swing and seat motor rotor production line

This windowing motor rotor production line features a high degree of automation and includes processes such as rotor feeding, inserting commutators, winding, spot welding, inserting meshing, fine turning, balancing, testing and marking, and blanking, directly producing finished rotors. The equipment operates at a high speed and has high stability.

    Features

    • Personnel Allocation: 0 person, CT: 10s/pcs, finished rotor.

    • Equipment process: Rotor loading - commutator pressing - winding - spot welding - secondary press-fitting and wire package shaping - precision turning - balancing - circular runout testing - performance testing and marking - unloading Intelligent and unmanned production and processing support the intelligent warehousing system to achieve efficient operation. Real-time grasp of on-site production conditions and equipment operation status facilitates the overall planning and formulation of production plans.

    Equipment Advantages

    • 10s/pcs high production efficiency, CT 10s/pcs
      The production efficiency is industry-leading. The entire line operation cycle time can reach 10 seconds per piece. The core processing, transmission, inspection and other full-process procedures are seamlessly connected without redundancy. The operation rhythm of each link is precisely matched and seamlessly linked, with no waiting time for stagnation. It can achieve high-speed continuous production. Under the premise of ensuring the processing accuracy and quality consistency of products, significantly increasing the output per unit time can fully meet the efficient production demands of large-scale mass production and help the production line achieve the maximum release of production capacity.

    • Compact and reasonable structure, with a small floor area
      Under the premise of ensuring the full realization of functions, the overall volume of the equipment is compressed to the greatest extent, significantly saving the floor space of the factory building. It is suitable for the spatial planning of various production workshops, especially for high-density production line layout scenarios.

    • High stability to meet the requirements of large-scale production
      The core components of the equipment are made of high-specification and high-quality accessories. The entire machine has undergone multiple rounds of strict durability tests and performance adjustments. During operation, it features low vibration, stable precision, and a low failure rate. It can maintain continuous and uninterrupted operation for a long time. The production parameters are precisely controllable and consistent, fully meeting the production demands of large quantities and large-scale operations, ensuring the efficient and stable output of the production line.

    • High degree of modularization and a fast model change speed
      The equipment adopts a highly modular design. Only the corresponding functional modules need to be quickly disassembled, assembled and debugged, without the need for large-scale renovations to the entire machine. This significantly reduces the downtime for product model changes, enhances the flexible production capacity of the production line, and meets the rapid production change requirements of multiple varieties and small batches.

    • High processing accuracy of equipment components , low NG rate
      The core components of the equipment are all crafted with high-precision processing techniques. Through multiple precise inspection and calibration procedures, the dimensional tolerances and positional accuracy all meet the industry's high standards. The components have a high degree of compatibility and excellent operational fit, effectively avoiding production deviations and quality issues caused by insufficient component precision from the hardware source. Relying on the stable operation foundation of high-precision components, combined with the standardized operation process of the entire production line and the multi-node online detection mechanism, the failure rate and quality defect rate of each production link are effectively reduced, achieving precise control of the defect rate of products on the entire production line, and significantly improving the qualification rate and quality consistency of finished products.

    Key Specifications

    Applicable product model

    Series-Excited Type Rotor

    CT

    10S/PCS

    Equipment Numbers

    8sets

    Personnel Allocation

    0person

    Floor Space

    19.5m×4.4m

    Utilization

    90%

    Qualification Rate

    99.5% 

    FAQs

    • Q1: What product does this line manufacture?

    • Q2: How efficient is the production?

    • Q3: What are the key process steps?

    • Q4: What are the main advantages for production?

    • Q5: How does the line ensure product quality?

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